Exception PCB operator at the Orbotech Nuvogo 1000R laser direct imaging system in the cleanroom imaging area at the Tewkesbury facility

Exception PCB Installs Orbotech Nuvogo 1000R Direct Imager

Exception PCB has installed the Orbotech Nuvogo 1000R, a laser direct imaging system that strengthens our capability for fine line, HDI, flex and rigid-flex PCB production at our Tewkesbury facility.

NEWS
Exception PCB Team

Exception PCB has invested in the Orbotech Nuvogo 1000R, a laser direct imaging system that raises the precision of our inner and outer layer imaging across a range of complex PCB technologies.

What the Nuvogo 1000R delivers

The Nuvogo 1000R uses automated laser direct imaging to achieve imaging precision down to sub-20µm, removing the registration limitations associated with traditional film-based processes. It supports consistent, repeatable results across fine line and space geometries, making it well suited to the technically demanding work we carry out for customers in aerospace, defence, medical and industrial sectors.

The system improves imaging accuracy for HDI, flex, rigid-flex and multilayer PCBs, contributing to tighter trace accuracy, finer line spacing and improved first-pass yield.

Impact on our operation

Moving to laser direct imaging at this level of precision reduces process variability at a critical stage of manufacture. It supports faster turnaround on prototype and NPI work by removing tooling steps, and it contributes to improved yield by reducing imaging-related defects earlier in the process.

The Nuvogo 1000R also reduces material waste compared to film-based imaging, which aligns with our wider focus on improving the environmental efficiency of our manufacturing operation.

Part of our ongoing investment programme

This installation follows a series of recent investments in manufacturing technology at our Tewkesbury facility, including our Schmoll Speedmaster drilling machine and atg-LM A9 flying probe test systems. Each investment is focused on improving process capability, increasing capacity and maintaining the standards our customers in regulated and high-reliability sectors require.

If you would like to discuss our imaging capability or any aspect of our PCB manufacturing services, get in touch with the team.


Related articles

An exception PCB engineer checks the design of a PCB

How PCB Design Decisions Can Affect Manufacturing

PCB design decisions, from via placement to material selection, can significantly affect manufacturing time, complexity and efficiency, making early DFM input essential.

Female Exception PCB technician in blue cleanroom gown and hairnet loading a large bare copper-clad laminate panel into a flatbed direct imaging machine at the Tewkesbury manufacturing facility.

How Exception PCB Supports Customers Through the PCB Materials Supply Pressures

PCB supply chain disruption is pressuring FR4 laminate availability, lead times, and pricing. AI and data centre demand is absorbing glass fabric capacity, putting standard FR4 at risk of allocation.

An Exception PCB technician storing green circuit board panels into a protective green slot rack cart.

Why UK Manufacturing Matters for Sovereign Capability

UK-based PCB manufacturing is no longer just a sourcing choice, it is a strategic way to reduce supply chain risk, protect sensitive programmes, improve lead times and strengthen sovereign capability in high-technology electronics.